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Grant for R&D Case Study -AVOptics

Reaching for the skies

Two former AgustaWestland engineers have invented a device that could revolutionise fibre-optic cable repairs in aircraft and other harsh environments. A Grant for Research and Development from the South West RDA enabled them to develop the handheld repair tool, and they are now taking orders from aerospace companies across the world.

An old system

Recent years have seen a dramatic increase in the use of fibre-optic cable in aircraft. In-flight entertainment on long-haul flights demands a huge amount of bandwidth that only fibre-optic cable is capable of providing, and it plays a vital role in secure communications in military aircraft.

Although fibre-optic cables are durable and reliable, when something does go wrong, it can be difficult and time consuming to repair. The current system for repairing fibre optic cables uses epoxy resin, which takes an hour and a half to bond together. This means that the cables are generally removed and replaced rather than being repaired onboard.

A bright idea

It was while working as engineers at AgustaWestland that Andrew Voizey and Andrew Lee came up with a better, smarter and faster solution. Andrew Voizey explains:

“Fibre optics is very new in aerospace. Previously when something went wrong, the only option would be to strip out all the fibre and replace it. But now aircraft like the Airbus A380 contains a lot of complicated fibre optics and this is no longer a cost effective solution. We saw that the industry needed a ‘repair’ solution, not a ‘replace’ solution and this is what we set out to develop.”

From prototype to market

The pair founded their company, AVoptics, in 2005 and began working on a portable repair kit. But they didn’t have the financial resources to work on the project full-time. Andrew Voizey also provided a consultancy service and Andrew Lee was still employed by Agusta Westland.

In 2007 they approached Business Link to find out if there was any support available to enable them to transform their idea into a tangible, sellable product. Business Link innovation adviser John Tregaskes, an experienced professional engineer, saw the potential of the AVoptics concept and helped prepare a successful application for a micro-grant through the South West RDA’s Grant for R&D scheme.

Thanks to the grant, Andrew Lee moved to Avoptics full-time, and within 6 months the company had developed a fully functioning prototype that could be demonstrated to customers. The AVLiteRepair portable repair kit has since been sold to companies like AgustaWestland, BAE Systems and Airbus.

Andrew Lee explains:

‘The grant really got things moving. Without help from the South West RDA there wouldn’t even be a product yet, let alone a product already in the marketplace and being used by customers. We potentially would have missed the window of opportunity as it would be much harder to take advantage now in the current climate’.

extra

For more information about Grant for R&D, visit the South West RDA website

For more information about the company, visit the AVoptics website.